This solution is a fully automatic, intelligent and integrated raw material packaging bag destacking, unpacking, recycling, transportation and dust removal system. In addition to forklift stacking, unmanned operation.

Scheme Description:

The robot automatically destacks the bags and puts them on the conveyor. After the bags from the bag finishing machine enter the crusher, the bags are automatically unpacked. The materials are automatically separated and detected to fall into the downstream equipment or transported to the designated position. After the waste bags are separated automatically, they are compressed, bound and packed automatically. The dust generated in the process of unpacking is purified by the filter and discharged after reaching the standard.

System composition:

Finished product material conveying and robot unloading unit

Batch destacking and unpacking unit

Pneumatic conveying unit

Central dedusting unit

Waste bag packing and recycling unit

Features of the scheme:

It can realize layer by layer unpacking of raw material stack (5 ~ 8bag / time)

Reduce the number and intensity of labor

No dust leakage, improve working environment

It has no pollution to materials and does not affect the quality of materials

It can meet the requirements of food hygiene, explosion-proof, toxic materials and other special conditions

Automatic and intelligent operation: the system actively monitors and displays the operation status in real time, automatically counts and measures, chain alarms and signal feedback, and seamlessly connects with the user's original system

It can realize the functions of automatic destacking, unpacking, waste bag recycling and packing, empty pallet recycling, material transportation, dust collection, counterweight weighing and other functions to meet the demand of automatic production

Main parameters:

Unpacking capacity: 2300 bales / h (maximum)

Wide range of unpacking: 0.1kg-70kg/bag

Material loss rate: 1 / 1000 ~ 1 / 10000

Dust emission concentration: 1mg / m3-30mg / m3

Dust collection efficiency: 99.9% ~ 99.999%

● minimum particle size of collected dust: 0.1um

Types of removable packaging bags: kraft paper bag, plastic film bag, plastic film bag, woven bag, hemp bag, composite bag, etc

Supporting functions and equipment:

Six axis robot destacking system, linear robot system, vacuum assisted lifting system

Three position visual recognition system

Material conveying system (pneumatic machinery)

Dust collection system

Automatic collection system of waste bags

Empty tray automatic recovery system

Weighing and batching system

Material tank system

Metal detection system